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Simple DIY - Sway bar braces

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Old 02-11-2013, 02:27 AM
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s14kev
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Default Simple DIY - Sway bar braces

Though some rennlisters would appreciate some simple DIY for you folks with an hour to spare. I found it hard to fork out $40 for a set of simple bent pieces of steel this weekend. So I ran down to the local lowes and picked up a piece of 1/8" steel bar for the princely sum of $4. A little bit of drilling, cutting, bending and painting resulted in this:
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Old 02-11-2013, 02:31 AM
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s14kev
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With the money I saved on sway bar braces I decided to splurge a little on some stainless teflon lined rod ends and made a new shift linkage support rod to replace the dinky little pressed steel item
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Old 02-11-2013, 09:36 AM
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goatfarmerdave
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well done
Old 02-11-2013, 09:56 AM
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Ryan_U
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Sounds like something I could do. Do you have the measurements by any chance?
Old 02-11-2013, 10:18 AM
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Ben951S
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Yeah, measurements would help us a bunch. Hole sizes, etc too!
Old 02-11-2013, 12:35 PM
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ditch68
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Nice job! I think I may have to do that.

Jeff
Old 02-11-2013, 05:10 PM
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J1NX3D
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I had some guys at work whip me up a few sets of sway bar braces. Its not a silly idea. All it cost me was a packet of biscuits.
Old 02-11-2013, 09:50 PM
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s14kev
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I didn't really have a plan for them drawn up. They are such a simple design that you can really just wing it for measurements. My whole design process took all of 2 minutes and is so ghetto that I am almost embarrassed to show it. I took a piece of cardboard and mocked up a design. The total length of the braces are 178mm long with bends at 44mm and 148mm. The two smaller bolts are M8 size and the large crossmember bolts are M12 size. I mounted the piece of cardboard to the car and bent a piece of wire to measure the bend angles. The slot at the crossmember bolts allow for alot of fore and aft adjustment. Almost any monkey should be able to put a set together with basic tools.
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Old 02-11-2013, 09:54 PM
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s14kev
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Originally Posted by J1NX3D
I had some guys at work whip me up a few sets of sway bar braces. Its not a silly idea. All it cost me was a packet of biscuits.
First time I asked for biscuits here in the states someone handed me a bunch of scones and a bowl of white peppery liquid with meat in it to dip them in. Seems they only have crackers and cookies here. Definitely don't ask for bikkies and a cuppa. They will have no idea.
Old 02-12-2013, 10:17 AM
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Ryan_U
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Thanks! That is perfect... Challenge accepted. This monkey will try this over the weekend. I wonder if I could use aluminium?
Old 02-13-2013, 03:06 PM
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Ryan_U
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Bought 3 feet of 1 inch wide by 3/16 steel bar yesterday. Had a look under the car to plan the brackets and noticed that my sway bar bracket bolts aren't in line with the cross-member bolt. Is there a bend in the bar that I can't tell from the pictures? Are the folds at a slight angle? Is my car special? When I mocked up my high precision template with a piece of cardboard, the sway bar bracket bolts are off center from the CM bolt.
Old 02-13-2013, 06:47 PM
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Grandpa#3
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Now is the perfect time to align the sway bar brackets where they should be.

Cheers,
Larry
Old 02-13-2013, 07:21 PM
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black944 turbo
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Very cool, I have been planning to do this for a while. Great idea on the mockup.
Old 02-13-2013, 08:00 PM
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Nickl61891
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Looks like I have my weekend project for my car now. Thanks for sharing!!!!

As for the shift linkage support rod, any info you could give on that?? I'm guessing you got the supplies at a hardware store for that also
Old 02-13-2013, 08:11 PM
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Line up the brackets.... Thanks!

Here is a beta version of the template for the sway bar brackets im a printable format.
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