Notices
924/931/944/951/968 Forum Porsche 924, 924S, 931, 944, 944S, 944S2, 951, and 968 discussion, how-to guides, and technical help. (1976-1995)
Sponsored by:
Sponsored by:

Building an Electric supercharger

Thread Tools
 
Search this Thread
 
Old 03-23-2013, 02:13 AM
  #1  
Nashio
Instructor
Thread Starter
 
Nashio's Avatar
 
Join Date: Jun 2012
Location: San Diego, CA.
Posts: 214
Likes: 0
Received 1 Like on 1 Post
Default Building an Electric supercharger

Most of you know me for doing the electric water pump conversion on my 944. Well needless to say I am at it again with my tinkering

Keep in mind I plan on building this from scratch. It will not be like the ebay ones that do not work where it is like computer fans installed in the intake. This will have a compressor designed to support 5 psi max. (I am not searching for tons of power just something fun and different)

Goal:
To get some more pop from my NA for not that much money (I know sounds too good to be true) I already have the batteries (free!) and that is the major cost.

Plans:
Have a separate battery bank that toggles charging through the alternator (for now). So I can shut off the load through the alternator when boosting. Boost around 3-4 psi with using a 36-48 volt system (not sure yet if I can find the proper electric components to support 48 volts). For the ESC (electric super charger) I will be trying to use everyday things you can find locally to reduce price of build.

If it works how to make it better:
If this thing actually works I will want to come up with a way to water cool the ESC so overheating will not be an issue on long use (So it can be used more for a track day than jsut drag runs) Come up with a way to allow the exhaust free flow while charging the batteries through the exhaust (yes I know like a turbo but energy losses etc.... but it is only one way to capture energy). Have Wind generators in ideal places to capture energy.

I welcome thoughts and opinions. I am very open minded and admit I do not know everything about engineering. But I am not asking if this will work I am going to try this out. I consider this a hobby so it isn't a waste of my time If any questions come up please ask because I may not have thought of everything quite yet. I should be "starting" this project this week while I am on spring break.
Old 03-23-2013, 02:18 AM
  #2  
Butters944
Today I got
My Custom Title
Rennlist Member
 
Butters944's Avatar
 
Join Date: May 2011
Location: Las Cruces NM (NMSU) / Fountain Hills AZ (home)
Posts: 4,857
Likes: 0
Received 0 Likes on 0 Posts
Default

Sounds sweet! Will be following this thread
Old 03-23-2013, 02:45 AM
  #3  
jgleano
Instructor
 
jgleano's Avatar
 
Join Date: Sep 2005
Location: San Diego
Posts: 182
Likes: 0
Received 0 Likes on 0 Posts
Default

Sounds like an awesome project. I saw your electric waterpump mod in person and think its great. Good luck!
Old 03-23-2013, 02:46 AM
  #4  
Paulyy
Professional Hoon
Rennlist Member
 
Paulyy's Avatar
 
Join Date: Jan 2010
Location: Melbourne, Australia
Posts: 7,090
Likes: 0
Received 4 Likes on 4 Posts
Default

if the supercharger is one speed, you'll get more boost at lower rpm then higher rpm so really you'll get more torque increase then hp.

the battery weight.. will that be more in weight then power? as in power to weight. good idea but i see flaws. if your added power and added weight is 1:1 well you didn't really get far. good luck thouh
Old 03-23-2013, 03:15 AM
  #5  
Fara
Rennlist Member
 
Fara's Avatar
 
Join Date: Nov 2011
Location: Sydney, Australia
Posts: 721
Likes: 0
Received 2 Likes on 2 Posts
Default

The existing proven solution on the market is essentially a starter motor connected to the cold side of a turbo. It's a simple solution that gives a significant boost to low end power/torque.

Probably a good starting point for the build.
Be aware that the downside to this style of build is it creates a drag on the intake pressures when the starter motor is not engaged.

An easy way around this problem is an A/C Clutch.
Old 03-23-2013, 04:02 AM
  #6  
Eric_Oz_S2
Three Wheelin'
 
Eric_Oz_S2's Avatar
 
Join Date: Mar 2009
Location: Brisbane, Australia
Posts: 1,544
Likes: 0
Received 3 Likes on 2 Posts
Default

I don't understand why you would use an electric supercharger over a normal belt driven one. To get any sort of benefit you will need massive current. Your batteries won't last long, so really these things are almost one shot. If you leave it on your battery will be flat very quickly. Seems so complicated. There's a reason these things aren't more common.
Old 03-23-2013, 05:48 AM
  #7  
mikey_audiogeek
Three Wheelin'
 
mikey_audiogeek's Avatar
 
Join Date: Oct 2004
Location: Northland, New Zealand
Posts: 1,547
Received 7 Likes on 6 Posts
Default

Cool project!

Just to let you know, though: Any supercharger takes about 1/4 to 1/3 of the horsepower it liberates to drive. So if you want 50 hp increase, you will need an electric motor of 12-15hp. Basic rule of thumb.

15hp motor driven from 13.6V draws about 800-1000 amps. Or from 42V, say 300A. So for your application, you could expect to see a power increase of 1hp for every 6A your supercharger motor draws.


Cheers,
Mike
Old 03-23-2013, 06:22 AM
  #8  
morghen
Three Wheelin'
 
morghen's Avatar
 
Join Date: Apr 2011
Location: Europe > Romania
Posts: 1,619
Likes: 0
Received 3 Likes on 3 Posts
Default

Forget about it
Batteries wont last more than one run, they will weigh more than they can produce, the compressor will create alot of drag when not in use. 5 psi is ****....at least for the trouble you're getting yourself into.

Do you want a minor power/tq increase for small amounts of money? get a hotter cam and move on.
Old 03-23-2013, 06:33 AM
  #9  
Jamesr6967
Instructor
 
Jamesr6967's Avatar
 
Join Date: Jul 2012
Location: Delta BC, Canada
Posts: 249
Likes: 0
Received 0 Likes on 0 Posts
Default

My two cents ? How about a small nitrous system? 50-75 hp, perhaps one made for a motorcycle. Wouldn't stress the engine too much.
Old 03-23-2013, 07:37 AM
  #10  
rgs944
Drifting
 
rgs944's Avatar
 
Join Date: Jan 2010
Location: Nebraska
Posts: 3,334
Received 7 Likes on 5 Posts
Default

2nd on the nitrous. It is the most logical solution to get to your goal. Electric supercharging does have some merit but is a long ways down the road to be efficient enough to make any sense.
Old 03-23-2013, 07:50 AM
  #11  
forloveandglory
Track Day
 
forloveandglory's Avatar
 
Join Date: Mar 2013
Location: Berlin // Germany
Posts: 21
Likes: 0
Received 0 Likes on 0 Posts
Default

Just ignoring every doubt right now.
Why do you wanna go for an electric supercharger?
Old 03-23-2013, 10:24 AM
  #12  
BikePilot
Racer
 
BikePilot's Avatar
 
Join Date: Mar 2010
Location: Tampa FL
Posts: 252
Likes: 0
Received 0 Likes on 0 Posts
Default

I think it could work, but would be a lot of work to make it work well. My approach would be a light weight battery pack as used on electric racebikes (there's a series for that now) and some efficient electric motor (maybe one from a smaller ebike). Then the question is charging the battery bank. The alternator will not come close to keeping up with the current draw for hard track driving. It might let you take off quickly a couple of times on a longer street drive. An exhaust turbine driven generator combined with regenerative braking could work out nicely. A turbo would probably work better, be cheaper and involve much less engineering.
Old 03-23-2013, 11:33 AM
  #13  
fwb42
Addict
Rennlist Member

 
fwb42's Avatar
 
Join Date: May 2002
Location: North Canton,Oh.
Posts: 965
Received 3 Likes on 3 Posts
Default

There was a co. called Turbodyne Tech that was working on this very thing. I had invested some $$ in it around 2000, which I lost. I think they might still be trying and are located in Ca. Idea was a limited 8 sec boost at 6-8lb for cars and trucks. Biggest benefit would have been reduced emissions for diesel truck and busses,better performance for smaller engine cars. Honeywell had looked at them and then backed away.
Old 03-23-2013, 02:27 PM
  #14  
eman930
Banned
 
eman930's Avatar
 
Join Date: May 2004
Location: CT
Posts: 1,919
Received 14 Likes on 11 Posts
Default

Good Battery tech just isnt there yet, Your weight to power will be way off, and your only looking at a short period of use, I've used nitrous on many cars, I love the stuff, its cheap, its good power and its easy to tune for. I say go nitrous
Old 03-23-2013, 03:58 PM
  #15  
odurandina
Team Owner
 
odurandina's Avatar
 
Join Date: Oct 2009
Location: one thousand, five hundred miles north of Ft. Lauderdale for the summer.
Posts: 28,704
Received 212 Likes on 153 Posts
Default

7~12 kilowatts ?

we've been here before.


Quick Reply: Building an Electric supercharger



All times are GMT -3. The time now is 03:38 PM.