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New manifold designed, manufactured and installed

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Old 12-23-2004, 01:19 AM
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Laust Pedersen
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Default New manifold designed, manufactured and installed

OK, I know what you were thinking and I tricked you to read this. It is a vacuum manifold.

There are a few reasons that I went through the hassle namely:
1) Slightly cleaner vacuum line routing
2) Slightly easier debugging in case of a vacuum leak, since each line has a specific function and affects the others minimally.
3) Quicker response time for FPR (should give slightly better throttle response), for BOV (less stress on high pressure intake hoses and joints) and for boost activated water injection (particular to my case). Remember that each device to be activated has a canister with a certain air volume that needs to be evacuated and by running all of them through a single thin vacuum line (for part of the path) will slow the actuation down.
The KLR maintains its own banjo fitting.

Porsche apparently also saw an advantage in this by giving the Turbo S models an extra (small) banjo bolt for the FPR.

The first picture is the (brass) manifold by itself and the second picture shows it installed with vacuum lines attached.

Laust

Last edited by Laust Pedersen; 01-14-2013 at 03:32 PM.
Old 12-23-2004, 01:22 AM
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hosrom_951
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Looks very good Any more details on it (in terms of production, costs etc)

BTW, this would require some minor re-routing of the vacuum system correct?
Old 12-23-2004, 01:27 AM
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pieball
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Very nice job, much cleaner look!
Old 12-23-2004, 01:29 AM
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Ian Carr
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Looks awsome hope you got enuff to go around

BTW: Your manifold is PINK!
Old 12-23-2004, 01:30 AM
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DDP
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Wow, that is real nice. Good work.
Old 12-23-2004, 01:41 AM
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Eyal 951
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plans for production? I'm about to put my vacuum stuff back together and if that is an advantage, i may want one.
~Eyal
Old 12-23-2004, 01:47 AM
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Tom M'Guinn

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The vacuum manifold looks great, but apparently it turned your intake fuschia.
Old 12-23-2004, 01:51 AM
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ivai
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Uhm.. Pink intake manifold.. Why?

(Your <i>other</i> manifold is quite neat.. I think I'd buy one if it were reasonably priced, or at least be interested in how to make one!)
Old 12-23-2004, 01:54 AM
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84black944
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That looks great, any idea what it would cost to produce? I am re-doing all my vacuum lines over winter and that would simplify it much more. Also if you produced it is it possible to be anodized?
Old 12-23-2004, 02:44 AM
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NZ951
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Dont mess with his intake... you know not what power it facilitates!
Old 12-23-2004, 02:47 AM
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hosrom_951
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Originally Posted by NZ951
Dont mess with his intake... you know not what power it facilitates!

Has something to do with 25psi on a 26 turbo
Old 12-23-2004, 11:46 AM
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APKhaos
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Takes a damn strong man to paint the intake manifold pink.
Old 12-23-2004, 11:57 AM
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toddk911
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Laust, have you actually driven and seen/noticed these imporvements or is this still theory?
Old 12-23-2004, 12:46 PM
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theedge
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Going to produce them? Not all of us have CNC machines in our garages...

Do you use a better banjo bolt? IE one with a bigger hole?
Old 12-23-2004, 02:34 PM
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Darius Juca
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I am in!!! make sure the air flow is propper so it can produce strong suction ...you might want to run onlu 4 ports nicely spaced inbetween each other so none interfear with each others flow/suction and man you have a beter idea than tapping little bajos in the manifold!! good work


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