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LED Ballast / Cruise Control Woes

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Old 12-15-2023, 07:26 PM
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JSF
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Default LED Ballast / Cruise Control Woes

Hey all, have searched countless threads but having an issue with my LED brake lights. I installed not one, but two smart ballasts in the brake circuit (one ballast on each side of the brake light assembly). I even went a little crazy and got rid of spliced connections, and cleaned up pigtails with freshly soldered in ballasts and insulation.

Current Setup:
  • 2x LED brake lights
  • 1x Bergvill LED third brake light
  • 2x Bergvill LED Smart Ballast

  • Verified fuse 19 is OK. Lights work, cruise control works
  • Verified brake microswitch for cruise control operational
  • Verified clutch microswitch for cruise control operational
  • Verified cruise control works with incandescent bulbs in both sockets
    • Cruise control breaks when one LED is in the brake light circuit

  • Installed 2 Bergvill ballasts
    • Resistance without any ballast: 8.1 ohm
    • Resistance with 1 or more ballast: 2.6 ohm

Would love to bounce some ideas around of how to best triage this. At this point, I feel like I've ruled out as much as I can, short of putting in my broken incandescent bulb-laden third brake light. Would anyone happen to have resistance readings on hand? If done quickly, I'd be very grateful to compare notes.

I'm curious if I could create a false resistance by splicing in an incandescent bulb somewhere…


New pigtail with inline ballast (soldered in)

Last edited by JSF; 12-15-2023 at 07:31 PM.
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Old 12-15-2023, 11:39 PM
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flyau98
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I’ve had the same problem. Bergville seems to think I’m full of crap, but did sell me another ballast that didn’t solve anything.

I also have the bergville brake lights in the rear fog light holes…I put incandescent bulbs back in them and the cruise works.
Old 12-15-2023, 11:41 PM
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Originally Posted by flyau98
I’ve had the same problem. Bergville seems to think I’m full of crap, but did sell me another ballast that didn’t solve anything.

I also have the bergville brake lights in the rear fog light holes…I put incandescent bulbs back in them and the cruise works.
Fascinating. Maybe putting one traditional bulb somewhere inline may remedy this. Or maybe also trying different LED brands in my brake bulbs.

How is everything working now?
Old 12-16-2023, 04:38 AM
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I had the same experience as flyau98. I purchased an "upgraded" ballast (you need to request a special link from Tore to purchase as it isn't listed on Bergville's website) but it did not solve the issue; however, if you reinstall 1 incandescent bulb the cruise control will work again. I have considered reinstalling the original 3rd brake light bulb strip in order to have a functioning cruise control but I ultimately decided to retain the all-LED rear setup.
Old 12-16-2023, 09:36 AM
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pp000830
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Hi Guys,
It seems that there is no compelling reason to swap out the stop lights for LEDs.
I do have Tore's high-mounted stop light LED array installed on my car with no other LEDs in the exterior lighting, and the cruise control works properly. The benefit for me was I was able to add an inline LED strobe module to the high-mounted light so it strobes for a moment before going solid red. It makes the 993 with a low roof height that doesn't rise above the widow sill of many other vehicles on the load much more noticeable when it counts. When applying the breaks on the Dallas Tollway North, a road where folks drive very fast, and their situational awareness is not particularly good, especially during rush hour.
Here is my page that shows how they work:
https://993servicerepair.blogspot.co...h-mounted.html
Andy

Last edited by pp000830; 12-16-2023 at 09:40 AM.
Old 12-16-2023, 05:56 PM
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Foxman
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These cars have cruise control? Lol
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Old 12-17-2023, 11:28 AM
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StevenGilroy
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I installed Tore's LED lights, and no problem, however I kept the 3rd Brake Light as incandescent which seems to draw enough current to allow cruise control to work.
Andy, I just liked that Tore's LED lights are so much better than the original, better color and much brighter, plus the full brightness instantly makes a bigger visual impact. I used the US Amber set, the red rear turn signals with the amber bulbs make for a very bright orange. Electrically speaking, the amount current saved by LEDs is minimal when considering the draw from other circuits.
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Old 12-17-2023, 12:07 PM
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Originally Posted by StevenGilroy
I installed Tore's LED lights, and no problem, however I kept the 3rd Brake Light as incandescent which seems to draw enough current to allow cruise control to work.
Andy, I just liked that Tore's LED lights are so much better than the original, better color and much brighter, plus the full brightness instantly makes a bigger visual impact. I used the US Amber set, the red rear turn signals with the amber bulbs make for a very bright orange. Electrically speaking, the amount current saved by LEDs is minimal when considering the draw from other circuits.
Have to agree here re: amber turn signals, the visual impact through a full red lens is stunning.
Old 12-17-2023, 05:55 PM
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Originally Posted by StevenGilroy
I installed Tore's LED lights, and no problem, however I kept the 3rd Brake Light as incandescent which seems to draw enough current to allow cruise control to work.
Andy, I just liked that Tore's LED lights are so much better than the original, better color and much brighter, plus the full brightness instantly makes a bigger visual impact. I used the US Amber set, the red rear turn signals with the amber bulbs make for a very bright orange.
Installed Tore's rear LED brake and turn bulbs a few weeks ago but didn't change the high mounted light. I guess I haven't tried the cruise since. As noted by the OP and StevenGilroy, the increased bightness and color are great.

FWIW, I saw a 1998 study from the DOT which reported that the long-term effectiveness (crash reduction) of the high mounted light (CHMSL), first mandated in 1986, was 4.3%.
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Old 12-22-2023, 12:36 PM
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Old 12-22-2023, 12:53 PM
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LimeyBoy
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@JSF I have the exact same issues with the exact same setup including 2x toreb ballasts, working switches etc but no working cruise.
Tbh I stopped working on this for a while but your post has me wondering again. If you want to compare stuff, help troubleshoot, let me know.
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Old 12-22-2023, 01:23 PM
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Originally Posted by LimeyBoy
@JSF I have the exact same issues with the exact same setup including 2x toreb ballasts, working switches etc but no working cruise.
Tbh I stopped working on this for a while but your post has me wondering again. If you want to compare stuff, help troubleshoot, let me know.
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Thx for the feedback. This morning I just tried ruling out the crimps as well and I’ve soldered in the ballast. Still getting 3.6 ohm as expected.

Do you also have the LED third brake light?
Old 12-22-2023, 01:32 PM
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Originally Posted by JSF
Do you also have the LED third brake light?
I do. I started down this road because a few of the bulbs were out on my 3ed light strip. So I bought the LED one and the LED bulb package (also with amber turns).

I Ohm’d things out too, including having an aircraft mechanic friend make sure I was doing it right. Though that was a year+ ago. Don’t remember the value, but I sent it to bergville as per of his troubleshooting.

I do a lot of highway driving, so the cruise is important to me.

2 ballasts, good wiring and it still seems the only solution is to have at least one incandescent bulb in the brake lights.
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Old 12-22-2023, 01:36 PM
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Originally Posted by flyau98
I do. I started down this road because a few of the bulbs were out on my 3ed light strip. So I bought the LED one and the LED bulb package (also with amber turns).

I Ohm’d things out too, including having an aircraft mechanic friend make sure I was doing it right. Though that was a year+ ago. Don’t remember the value, but I sent it to bergville as per of his troubleshooting.

I do a lot of highway driving, so the cruise is important to me.

2 ballasts, good wiring and it still seems the only solution is to have at least one incandescent bulb in the brake lights.
Perfect. We do have the same setup then. And I’m troubleshooting between one and two ballasts at a time to no avail. I’ll let you know if I find out or make any developments here. Cruise control and a fully functioning car is important to me.
Old 12-22-2023, 01:36 PM
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As per website : https://www.bergvillfx.com/products/led-smart-ballast If you left the 3rd brake light incandescent, the ballast is not needed. Also states if you need a ballast , only one is needed. Curious why you guys went with two ballasts? Did you start with one and then tried two, or went with two right away?


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