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Another Potential Weight Saving. Can Anyone Answer The Question?

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Old 07-16-2005, 09:56 AM
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Robert Linton
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Default Another Potential Weight Saving. Can Anyone Answer The Question?

Is the frame around the air conditioning condenser steel?

Last edited by Robert Linton; 07-16-2005 at 12:02 PM.
Old 07-16-2005, 12:57 PM
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Hi Robert,
You 've got a cool project going.

The condenser bracket/frame is steel. I just verified with a magnet since mine is accessible due to ballast resistor replacement.

The Oil cooler frame is Alu.

HTH,
Scott
Old 07-16-2005, 01:04 PM
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Robert Linton
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Thank you. That's what I thought but was not sure. As such, it could be made out of aluminum or, if greater strength and durability are considerations, possibly heavier (but about 35% -40% lighter than steel) titanium.
Old 07-16-2005, 01:34 PM
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Great..... Don't be singy with pictures!
Old 07-16-2005, 02:10 PM
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Robert Linton
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Will post pictures of the new one.

P.S. Pictures of the lightweight oil coolers -- three weigh less the original one.
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Old 07-16-2005, 02:12 PM
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Old 07-16-2005, 05:07 PM
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Robert,
I've been giving the bracket more thought.
I would recommend using Alu since the ballast resistor mounts to the bracket.
Ti. may be too thermally resistive and cause localized heating on the resistor and shortening its life.
Al may be more effective moving heat away from the resistor.

I haven't checked thermal properties of Ti lately so I may be wrong....... Just something to consider.

BTW, cool heat exchangers.
Old 07-17-2005, 12:18 AM
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WarpMan
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Robert,
I would concur with the assessment by Scott C. Titanium is essentially a thermal isolator compared with aluminum (coefficient of conduction is about an order of magnitude less). If the cooler were made of aluminum, making the bracket titanium might introduce corrosion issues (titanium and aluminum are pretty far apart on the galvanic table).
Old 07-17-2005, 12:38 PM
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Scott,

The ballast resistors for both the oil cooler and AC condensor do mount to the brackets. However, as others here have done they can be moved to alternate locations that still provide for heat sink, air flow, and easier access for future replacement.

Regards,
Old 10-27-2005, 08:53 AM
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Robert Linton
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The steel frame weighed approximately 1.62 kg. The aluminum version weighs approximately .44 kg. Savings of approximately 2.6 lbs.
Old 10-27-2005, 12:11 PM
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TomF
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Thanks for the update. Can you post more pics of your current projects or direct us to a link?
Old 10-27-2005, 04:45 PM
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Sounds like a cool project, but if you're trying to reduce weight, why not just scrap the AC entirely? Are you focusing on minimizing the weight of a full-featured street car as an engineering exercise?
Old 10-27-2005, 07:35 PM
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Robert Linton
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The modern 911R -- 2200 lbs., 425 normally aspirated horsepower, full interior, air conditioning, airbags, stereo, etc.
Old 10-27-2005, 08:18 PM
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Originally Posted by Robert Linton
425 normally aspirated horsepower
Can you share any details on this?

Thanks
Old 10-27-2005, 10:52 PM
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zwoobah
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Sounds like an incredible engineering exercise, it's always a pleasure to see the absolute best that can be done in any automotive buildup.
A couple of the more interesting weight-saving parts I remember from recent automotive history are:
-The lightweight head unit that Kenwood developed specifically for the McLaren F1
-The hollow carpet fibers Toyota utilized in the twin-turbo Supra

Best of luck with the project, keep us updated


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