Notices
996 Forum 1999-2005
Sponsored by:

Went to change a headlight bulb and found this

Thread Tools
 
Search this Thread
 
Old 10-10-2019, 12:28 AM
  #1  
Tommy Tuite
Instructor
Thread Starter
 
Tommy Tuite's Avatar
 
Join Date: Feb 2013
Posts: 139
Received 4 Likes on 4 Posts
Default Went to change a headlight bulb and found this

Ugh... I hate upgrades.

Previous owner upgraded the headlights to "Dynamic" headlights(Xenon?)

The wires look cracked in some places telling me this isnt something I want to continue with.

Anyone have a link to how this can be removed to make future bulb replacements easier or should I start shopping for OEM used early 986/996 lights?


Old 10-10-2019, 12:46 AM
  #2  
T3C
Rennlist Member
 
T3C's Avatar
 
Join Date: Aug 2019
Location: Florida
Posts: 282
Received 22 Likes on 18 Posts
Default

Jesus. What a mess. Replacement lenses (front and rear) on the 996 are outrageously expensive--something like $500 each. It'd take a lot for me to buy a new or refurbished pair, but if I was in your situation that might be the tipping point. I'm sure there's a solution to this, but it's probably much more involved than simply removing that rat's nest of wiring. Hopefully some gurus here can provide some insight.
The following users liked this post:
Tommy Tuite (10-10-2019)
Old 10-10-2019, 08:52 AM
  #3  
strathconaman
Three Wheelin'
 
strathconaman's Avatar
 
Join Date: Jun 2016
Location: Toronto, north of the lake.
Posts: 1,556
Received 203 Likes on 132 Posts
Default

What does the bulb look like? Is that a fan on the back of the bulb?
Old 10-10-2019, 09:39 AM
  #4  
rogazilla
Racer
 
rogazilla's Avatar
 
Join Date: Mar 2017
Location: RTP, NC
Posts: 262
Received 2 Likes on 2 Posts
Default

Looks like HID ballast mounted on the cover and LED for the one with black ballast. You should be able to just remove them and stick the regular bulbs back in provided they didn't modify the mount for the LED bulb. (The HID one looks unmodified with the wire clip still in place)
Old 10-10-2019, 10:18 AM
  #5  
dporto
Rennlist Member
 
dporto's Avatar
 
Join Date: Oct 2014
Location: L.I. NY
Posts: 6,783
Received 1,154 Likes on 791 Posts
Default

Why not just change out the bulb with what's in there? Why would you want to go back to Halogens? Are the housings burnt/melted/damaged in some way? Many of the cars with stock wiring are also cracked/disintegrating.
Old 10-10-2019, 12:41 PM
  #6  
5CHN3LL
Race Director
 
5CHN3LL's Avatar
 
Join Date: Sep 2012
Location: SOcialist republic of CALifornia
Posts: 10,423
Received 211 Likes on 155 Posts
Default

That cracked insulation is the stock (Porsche) wiring - the headlight wiring is notorious for falling apart as it ages.

Definitely want to replace all of the dodgy wiring. As far as the aftermarket HIDs, you can throw $20 at eBay and hit 50 different HID vendors if you find anything wrong with the ballasts that have been installed. You might want to look at LED upgrades if you're going to mess with new ballasts and bulbs anyway...

While that install isn't exactly neat, there's no neatness requirement for an HID install. I'd be far less concerned about the messiness and more about a short...
Old 10-10-2019, 04:17 PM
  #7  
Mark I
Rennlist Member
 
Mark I's Avatar
 
Join Date: Nov 2009
Location: West Virginia & NRW Germany
Posts: 566
Received 37 Likes on 24 Posts
Default

What Schn3ell said. A good remedy for the flaking insulation -- remove anything that's loose or brittle. Apply a couple layers of liquid electrical tape. Something like this https://www.walmart.com/ip/Plasti-Di...-Tape/16888975.
Old 10-10-2019, 04:37 PM
  #8  
sasilverbullet
Rennlist Member
 
sasilverbullet's Avatar
 
Join Date: Aug 2002
Location: San Antonio, Texas
Posts: 3,240
Received 747 Likes on 388 Posts
Default

Originally Posted by Mark I
What Schn3ell said. A good remedy for the flaking insulation -- remove anything that's loose or brittle. Apply a couple layers of liquid electrical tape. Something like this https://www.walmart.com/ip/Plasti-Di...-Tape/16888975.
I used old fashioned electrical tape, either way, easy to remedy. Now I don't blow bulbs every month...
Old 10-10-2019, 04:47 PM
  #9  
soverystout
Three Wheelin'
 
soverystout's Avatar
 
Join Date: May 2009
Location: Downingtown, PA
Posts: 1,553
Received 8 Likes on 7 Posts
Default

Originally Posted by T3C
Jesus. What a mess. Replacement lenses (front and rear) on the 996 are outrageously expensive--something like $500 each. It'd take a lot for me to buy a new or refurbished pair, but if I was in your situation that might be the tipping point. I'm sure there's a solution to this, but it's probably much more involved than simply removing that rat's nest of wiring. Hopefully some gurus here can provide some insight.
Where have you seen replacement front headlight lenses? Each headlight is still $2500 each. My headlights work fine but the yellowing of the headlights is too far gone to fix. Already had them professionally wet sanded and it helped but didn't fully restore the headlights.
Old 10-10-2019, 04:51 PM
  #10  
Tommy Tuite
Instructor
Thread Starter
 
Tommy Tuite's Avatar
 
Join Date: Feb 2013
Posts: 139
Received 4 Likes on 4 Posts
Default

Thank you all so much for the excellent information.

Grabbing some liquid electrical tape and attempting a wiring salvage first before bulgs are ordered. If that and bulbs don't work, time for stock bulbs.

Fingers crossed that a clean reinstall will work in my favor. Notably, the additional outside wiring made the removal of the assembly sort of tough.

Thanks again,
-Tommy
Old 10-10-2019, 05:08 PM
  #11  
Mbren1979
Burning Brakes
 
Mbren1979's Avatar
 
Join Date: Jul 2018
Location: Casselberry Florida
Posts: 1,100
Received 127 Likes on 103 Posts
Default

Originally Posted by Mark I
What Schn3ell said. A good remedy for the flaking insulation -- remove anything that's loose or brittle. Apply a couple layers of liquid electrical tape. Something like this https://www.walmart.com/ip/Plasti-Di...-Tape/16888975.
I de-pin the wires and slide heat shrink tubing over the damaged wires. Takes a little longer but it protects the entire wire and not just the current bad spot.
Old 10-10-2019, 05:32 PM
  #12  
SoCal911t
Rennlist Member
 
SoCal911t's Avatar
 
Join Date: Apr 2005
Location: Sandy Eggo
Posts: 1,929
Likes: 0
Received 1,357 Likes on 665 Posts
Default

Originally Posted by soverystout
Where have you seen replacement front headlight lenses? Each headlight is still $2500 each.
$510.00 for replacement made by Magneti Marelli on Ebay. $1,176.00 from Sunset Porsche.
Old 10-11-2019, 01:16 AM
  #13  
pdxmotorhead
Three Wheelin'
 
pdxmotorhead's Avatar
 
Join Date: May 2019
Location: USA/Oregon
Posts: 1,675
Received 395 Likes on 293 Posts
Default

Unless the housing is messed up,, looks to me like you can strip the HID kit out, and replace
with new or go to a H7 LED for the Low beam and a H9 LED for the high beam.

I don't see much that un-fixable cleanable.

JB weld painted ont he lastic housing can work wonders.. Just cant put it in the track contact areas.. (Done it on hondas and such in the past.. )



Quick Reply: Went to change a headlight bulb and found this



All times are GMT -3. The time now is 12:08 PM.