The 133,333 mile engine rebuild thread
#1
Just a car guy
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The 133,333 mile engine rebuild thread
I enjoyed most of a year with Speedy. My expectations were equaled or exceeded. I started a thread when I bought the car and followed up with the basic maintenance and discoveries. That thread is here: https://rennlist.com/forums/996-foru...e-tune-up.html
Now it's time for a new thread. The engine finally exhibited one of the 57 failure modes. Coolant was getting into, at least, cylinder #5. It's time for an engine. This thread will follow that story.
This is where I left off today.
Now it's time for a new thread. The engine finally exhibited one of the 57 failure modes. Coolant was getting into, at least, cylinder #5. It's time for an engine. This thread will follow that story.
This is where I left off today.
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#3
Three Wheelin'
Awesome, love a good build thread, good luck!
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flual80 (02-14-2020)
#5
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#6
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I'm betting that cylinder #5 has a cracked bore (ovaled so far it cracked). The common head cracking patters exhibit either coolant in the oil, or oil in the coolant, or both ways, doesn't usually get into the cylinder and on spark plugs.
Time to machine out the complete cylinder and go BIG BORE !!!
Time to machine out the complete cylinder and go BIG BORE !!!
#7
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I'm betting that cylinder #5 has a cracked bore (ovaled so far it cracked). The common head cracking patters exhibit either coolant in the oil, or oil in the coolant, or both ways, doesn't usually get into the cylinder and on spark plugs.
Time to machine out the complete cylinder and go BIG BORE !!!
Time to machine out the complete cylinder and go BIG BORE !!!
I am definitely looking at Nickies. If I read things correctly, that process can be performed even on cracked bores. That would be a big bonus, if so. And if I do go that route, I need to decide on how many other upgrades to select from their menu. A price breakdown would help with my decisions.
Don't want to get too far ahead of myself. Even though I bought one of these kits...
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#8
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Must......resist........wanting........to.........clean.........that.... ........engine!!! I have OCD when it comes to cleaning things, especially car parts. lol
Did you rally the C4? If so, a link to some videos?
Good luck with the engine rebuild.
Did you rally the C4? If so, a link to some videos?
Good luck with the engine rebuild.
#9
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I did not rally it. However, I did layout the RallyCross course with it for our May event, this year. I also used it when I worked controls at one of our road rallies.
I intentionally resisted using it in competition, for the very reason I find myself in now. I didn't want to hasten the race to engine damage. I figured it would get there on its own just driving back and forth to work. Once I have a solid - known - engine, I will probably use it for RallyCross. I had been trying to coordinate a day for a photoshoot with a local photographer. The weather and timing never came together for us. It will now have to wait until the new engine is in.
All I have are pictures that I took after laying out the RallyCross course and the road rally I worked.
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flual80 (02-14-2020),
Ratchet1025 (12-19-2019)
#10
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I'm betting that cylinder #5 has a cracked bore (ovaled so far it cracked). The common head cracking patters exhibit either coolant in the oil, or oil in the coolant, or both ways, doesn't usually get into the cylinder and on spark plugs.
Time to machine out the complete cylinder and go BIG BORE !!!
Time to machine out the complete cylinder and go BIG BORE !!!
#11
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That was my second thought. I observed no oil in the coolant. The oil looked really nasty and it was quite obvious coolant was in cylinder #5. Haven't gotten far in the disassembly. Should know more by this coming weekend.
I am definitely looking at Nickies. If I read things correctly, that process can be performed even on cracked bores. That would be a big bonus, if so. And if I do go that route, I need to decide on how many other upgrades to select from their menu. A price breakdown would help with my decisions.
Don't want to get too far ahead of myself. Even though I bought one of these kits...
I am definitely looking at Nickies. If I read things correctly, that process can be performed even on cracked bores. That would be a big bonus, if so. And if I do go that route, I need to decide on how many other upgrades to select from their menu. A price breakdown would help with my decisions.
Don't want to get too far ahead of myself. Even though I bought one of these kits...
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Scott at Team Harco (12-16-2019)
#12
You are welcome to come over and help. It is absolutely filthy - I know.
I did not rally it. However, I did layout the RallyCross course with it for our May event, this year. I also used it when I worked controls at one of our road rallies.
I intentionally resisted using it in competition, for the very reason I find myself in now. I didn't want to hasten the race to engine damage. I figured it would get there on its own just driving back and forth to work. Once I have a solid - known - engine, I will probably use it for RallyCross. I had been trying to coordinate a day for a photoshoot with a local photographer. The weather and timing never came together for us. It will now have to wait until the new engine is in.
All I have are pictures that I took after laying out the RallyCross course and the road rally I worked.
I did not rally it. However, I did layout the RallyCross course with it for our May event, this year. I also used it when I worked controls at one of our road rallies.
I intentionally resisted using it in competition, for the very reason I find myself in now. I didn't want to hasten the race to engine damage. I figured it would get there on its own just driving back and forth to work. Once I have a solid - known - engine, I will probably use it for RallyCross. I had been trying to coordinate a day for a photoshoot with a local photographer. The weather and timing never came together for us. It will now have to wait until the new engine is in.
All I have are pictures that I took after laying out the RallyCross course and the road rally I worked.
Engine builds are my favorite thing on the "list" so I wish all y'all a broken motor for the holidays
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carlvs (12-23-2019)
#14
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I sometimes think I'm a bad a$$ when I'm blasting up and down fire roads in my turbo beetle. If not for the Dieselgeek Panzer Plate under the motor I would have lost the oil pan long ago. But running a 996 cab is gonna be real bad a$$. I can see its in your blood but good on ya. Good luck with the build too. I'll be watching between work on my own motors. The costs add up pretty fast on these engines. My $300 M96 motor is looking to be somewhere in the low to mid teens when I get everything done, but I'm sure it will be worth it.
Engine builds are my favorite thing on the "list" so I wish all y'all a broken motor for the holidays
Engine builds are my favorite thing on the "list" so I wish all y'all a broken motor for the holidays
I know you're joking but I agree; more build threads are not necessarily a bad thing. Hopefully I can continue to learn from all of you, and at the same time give back in some way.
#15
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