Notices
996 Forum 1999-2005
Sponsored by:

Horn Only Works With Key "Off"

Thread Tools
 
Search this Thread
 
Old 07-01-2020, 07:18 PM
  #1  
GarrettSR5
Rennlist Member
Thread Starter
 
GarrettSR5's Avatar
 
Join Date: Jul 2015
Location: Hanover, MA
Posts: 2,214
Received 518 Likes on 365 Posts
Default Horn Only Works With Key "Off"

Last week I noticed my horn didn't work when I needed it
and since then I've noticed sometimes it will work and sometimes it's well into a drive it will start working again.
Last night I noticed it will work Everytime with the key OFF

I searched and people have found the wire behind the airbag can be stripped or barely connected and others have pointed to the ignition switch

I just pulled the airbag off and the wires behind are perfect
The ignition switch is 1.5 years old.

Where else do I look ?

Thanks
Old 07-03-2020, 01:55 PM
  #2  
GarrettSR5
Rennlist Member
Thread Starter
 
GarrettSR5's Avatar
 
Join Date: Jul 2015
Location: Hanover, MA
Posts: 2,214
Received 518 Likes on 365 Posts
Default

Bump the middle finger is only so effective
Old 07-03-2020, 10:31 PM
  #3  
808Bill
Rennlist Member
 
808Bill's Avatar
 
Join Date: Dec 2016
Location: Kauai
Posts: 8,054
Received 806 Likes on 544 Posts
Default

Originally Posted by GarrettSR5
Last week I noticed my horn didn't work when I needed it
and since then I've noticed sometimes it will work and sometimes it's well into a drive it will start working again.
Last night I noticed it will work Everytime with the key OFF

I searched and people have found the wire behind the airbag can be stripped or barely connected and others have pointed to the ignition switch

I just pulled the airbag off and the wires behind are perfect
The ignition switch is 1.5 years old.

Where else do I look ?

Thanks
What ignition switch did you use?
Old 07-03-2020, 10:32 PM
  #4  
GarrettSR5
Rennlist Member
Thread Starter
 
GarrettSR5's Avatar
 
Join Date: Jul 2015
Location: Hanover, MA
Posts: 2,214
Received 518 Likes on 365 Posts
Default

It was done by the previous owner.
A new development has me even more confused.
I held the horn down with the car running and pulled the column out and found a sweet spot where the horn works every time.
To me it seems like I've got a bad wire in the column ?
Old 07-04-2020, 12:24 PM
  #5  
808Bill
Rennlist Member
 
808Bill's Avatar
 
Join Date: Dec 2016
Location: Kauai
Posts: 8,054
Received 806 Likes on 544 Posts
Default

Originally Posted by GarrettSR5
It was done by the previous owner.
A new development has me even more confused.
I held the horn down with the car running and pulled the column out and found a sweet spot where the horn works every time.
To me it seems like I've got a bad wire in the column ?
There's a bushing on the airbag bracket that wears out. It's that or the switch most likely.
Google and watch.
The following 2 users liked this post by 808Bill:
JB001 (07-04-2020), stradman (03-09-2024)
Old 09-22-2020, 07:26 PM
  #6  
jhummel68
Racer
 
jhummel68's Avatar
 
Join Date: Dec 2007
Location: Louisville, Kentucky
Posts: 464
Likes: 0
Received 2 Likes on 1 Post
Default

Originally Posted by GarrettSR5
Last week I noticed my horn didn't work when I needed it
and since then I've noticed sometimes it will work and sometimes it's well into a drive it will start working again.
Last night I noticed it will work Everytime with the key OFF

I searched and people have found the wire behind the airbag can be stripped or barely connected and others have pointed to the ignition switch

I just pulled the airbag off and the wires behind are perfect
The ignition switch is 1.5 years old.

Where else do I look ?

Thanks
I've got the exact same symptoms. The horn always works with the key out. Every once in a while the horn will work with the key on. I've taken the cover off of the steering column and tested the system by disconnecting the red terminal and jumping the two terminals. With the jumper wire in place the horn works as it should - key on or off. The red terminal comes off of the car side of the clock spring along with an orange terminal for the airbag. The ignition switch and all other wires are original to the car.

I took the airbag off of the steering wheel and checked the continuity of the points on the horn frame when it is pushed in - those points are fine. I then checked the continuity for the two horn wires (brown/white and solid brown). The brown/white wire had continuity when I checked the circuit through the clock spring. When I checked the continuity of the brown wire circuit through the clock spring there was no continuity. I understand that the horn doesn't work if there is a break in the brown wire (ground) circuit through the clock spring. Why does the horn work when the key is off but does not work when the key is turned on? If there is an open circuit on the brown wire, how does the horn work? Most tests point to the clock spring being the faulty component but I want to make sure before I place an order. Any ideas?
Old 09-23-2020, 07:32 AM
  #7  
frisbee91
Three Wheelin'
 
frisbee91's Avatar
 
Join Date: Apr 2010
Location: Delaware, USA
Posts: 1,678
Likes: 0
Received 63 Likes on 47 Posts
Default

Those ignition switches are notoriously unreliable. I'd try replacing it even if it's only a year old.
Old 09-29-2020, 01:11 AM
  #8  
CBR944
Advanced
 
CBR944's Avatar
 
Join Date: Mar 2014
Location: Canberra, Australia
Posts: 73
Likes: 0
Received 11 Likes on 10 Posts
Default

Originally Posted by jhummel68
I've got the exact same symptoms. The horn always works with the key out. Every once in a while the horn will work with the key on. I've taken the cover off of the steering column and tested the system by disconnecting the red terminal and jumping the two terminals. With the jumper wire in place the horn works as it should - key on or off. The red terminal comes off of the car side of the clock spring along with an orange terminal for the airbag. The ignition switch and all other wires are original to the car.

I took the airbag off of the steering wheel and checked the continuity of the points on the horn frame when it is pushed in - those points are fine. I then checked the continuity for the two horn wires (brown/white and solid brown). The brown/white wire had continuity when I checked the circuit through the clock spring. When I checked the continuity of the brown wire circuit through the clock spring there was no continuity. I understand that the horn doesn't work if there is a break in the brown wire (ground) circuit through the clock spring. Why does the horn work when the key is off but does not work when the key is turned on? If there is an open circuit on the brown wire, how does the horn work? Most tests point to the clock spring being the faulty component but I want to make sure before I place an order. Any ideas?
The clock spring isn't faulty, it's the brown wire. These commonly break at or near the connection - if you're careful with a soldering iron it can be fixed for $zero. With the wire broken, the horn does (oddly) work with ignition off, but not on.
The following users liked this post:
Eurocarguy911 (09-29-2020)
Old 10-04-2020, 11:02 PM
  #9  
jhummel68
Racer
 
jhummel68's Avatar
 
Join Date: Dec 2007
Location: Louisville, Kentucky
Posts: 464
Likes: 0
Received 2 Likes on 1 Post
Default

Originally Posted by CBR944
The clock spring isn't faulty, it's the brown wire. These commonly break at or near the connection - if you're careful with a soldering iron it can be fixed for $zero. With the wire broken, the horn does (oddly) work with ignition off, but not on.
Maybe the brown wire could have been soldered but I was not able to find the point on the brown wire that was broken. I did replace the clock spring and in my case that was what was needed. The new clock spring did have continuity on all four wires. Apparently, there is another path to ground when the key is off and out. I'm guessing that switching function is in the horn relay.
Old 06-19-2022, 07:58 PM
  #10  
sur4die
Intermediate
 
sur4die's Avatar
 
Join Date: Dec 2021
Location: NoVA
Posts: 45
Likes: 0
Received 15 Likes on 10 Posts
Default

So I was having the same weird horn issues. The horn would work, but only with the ignition off.

Pulled the battery, THEN airbag. The brown wire (@ 4 o’clock) looked well enough, but using the multimeter to pierce the wire insulation closer to the clock spring and testing it for continuity showed that it had indeed failed. Seems as though the strain relief crimp on the spade is the culprit. Cut the spade off, stripped back the brown wire and re-crimped and soldered it for good measure.

Pretty simple when you know what you’re looking for. This community is invaluable!!



Quick Reply: Horn Only Works With Key "Off"



All times are GMT -3. The time now is 10:30 AM.