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Old 02-05-2015, 11:54 PM
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Rubik
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Default Cooling Fan Resistor

So, a couple of weeks ago, I noticed a slightly warmer running temp. The needle was reaching the middle of the 0 in the 180 marker. And usually this would be when driving at low speeds.

My initial instinct was something having to do with the cooling fan. So, I pulled over and listened and as suspected, the passenger side fan was off while the driver side was blasting away. I reached out to one of the RL members and he helped me do some trouble shooting. (Thank you!)

Fuses and relays were OK. So the primary culprit was the cooling fan. However, my brother suggested that we test the resistor and know and behold the fan works but the resistor is bad. So instead of buying a new fan, he is suggesting replacing the resistor if it makes sense. I've attached a picture.

1. Where can I find and buy this?
2. Has anyone done this before rather than replacing the entire cooling fan?


Last edited by Rubik; 02-06-2015 at 02:26 AM.
Old 02-06-2015, 12:14 AM
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Ahsai
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No personal experience but if it's this one, it's $120 (a pure crime if you ask me), may as well get the Bosch fan ($170).

http://www.pelicanparts.com/catalog/...pg5.htm#item12
Old 02-06-2015, 12:22 AM
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Ahsai
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Resistor DIY here http://www.renntech.org/forums/tutor...tor-fan-motor/
Old 02-06-2015, 12:45 AM
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phil996cab99
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https://rennlist.com/forums/996-foru...l#post11342583

That guy did it for $5 with a generic resistor from rodeo shack.

I've done the opposite, replacing a bad fan, keeping the good resistor.
Old 02-06-2015, 02:17 AM
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sjg1138
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Funny. I had the same thing happen on my Mini Cooper (aka BMW). I used one of these:
Amazon Amazon
Old 02-06-2015, 02:20 AM
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Rubik
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Originally Posted by Ahsai
No personal experience but if it's this one, it's $120 (a pure crime if you ask me), may as well get the Bosch fan ($170).

http://www.pelicanparts.com/catalog/...pg5.htm#item12
Totally agree. If it was in the $30-$40 range, maybe it might make sense.

Originally Posted by phil996cab99
https://rennlist.com/forums/996-foru...l#post11342583

That guy did it for $5 with a generic resistor from rodeo shack.

I've done the opposite, replacing a bad fan, keeping the good resistor.
Excellent thread! Thanks. Investigating this option further.
Old 02-06-2015, 02:25 AM
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Rubik
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Originally Posted by sjg1138
Funny. I had the same thing happen on my Mini Cooper (aka BMW). I used one of these:
http://www.amazon.com/Amico-Aluminum...wound+Resistor
Now that's what I'm talking about. The guy in the link provided by phil996cab99 used this same resistor.

Less than $10 vs $170 for a new fan. It kind of makes the decision, doesn't it?
Old 02-06-2015, 02:28 AM
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Ahsai
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Those regular power resistors with the proper wattage will work. The only concern I have is how to weather proof it properly given the location of the resistors and how they are exposed to the elements, rain, road salt, etc.

Of course the above shouldn't concern us Californians
Old 02-06-2015, 02:31 AM
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Rubik
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Originally Posted by Ahsai
Those regular power resistors with the proper wattage will work. The only concern I have is how to weather proof it properly given the location of the resistors and how they are exposed to the elements, rains, road salt, etc.

Of course the above shouldn't concern us Californians
Definitely something to think about. Although, I must admit that the car will probably never see salt and very little rain.

Condom maybe?
Old 02-06-2015, 02:36 AM
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Ahsai
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Originally Posted by Rubik
Definitely something to think about. Although, I must admit that the car will probably never see salt and very little rain.

Condom maybe?
Don't forget to post some pics haha
Old 02-06-2015, 08:52 AM
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BBA
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Considering how often that area gets splashed, you definitely need to protect that resistor.

Definitely check the fan operation first. Run a positive and negative 12V to the fan direct connector and see if it runs. I had a '97 Boxster that had two bad fans, so they can fail.
Old 02-06-2015, 09:01 AM
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dporto
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This one
Amico Aluminum Shell Chassis Mounted 100W Watt 0.33 Ohm 5% Wirewound Resistor: Single Resistors: Amazon.com: Industrial & Scientific Amico Aluminum Shell Chassis Mounted 100W Watt 0.33 Ohm 5% Wirewound Resistor: Single Resistors: Amazon.com: Industrial & Scientific
says "can be used in atrocious environment" ... It's an anodized aluminum shell, so it should be ok as long as you make sure the leads are well covered/protected.
Old 02-06-2015, 10:16 AM
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JayG
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Originally Posted by dporto
This one Amico Aluminum Shell Chassis Mounted 100W Watt 0.33 Ohm 5% Wirewound Resistor: Single Resistors: Amazon.com: Industrial & Scientific
says "can be used in atrocious environment" ... It's an anodized aluminum shell, so it should be ok as long as you make sure the leads are well covered/protected.
Is that the same value and power as the OEM resistor?
Old 02-06-2015, 11:17 AM
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Rubik
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Originally Posted by BBA
Definitely check the fan operation first. Run a positive and negative 12V to the fan direct connector and see if it runs. I had a '97 Boxster that had two bad fans, so they can fail.
We did. We supplied power directly to the fan through the connector and it worked just fine.
Old 02-06-2015, 12:05 PM
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As electronics are not my strongest suit I am also interested in adverse effects. For example can one expect adverse affects on other electronic components if not using the factory resistor in this case?


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