Notices
996 GT2/GT3 Forum 1999-2005
Sponsored by:
Sponsored by:

Need some help diagnosing a "clunk" under braking.

Thread Tools
 
Search this Thread
 
Old 08-22-2010, 04:14 PM
  #1  
LVDell
Nordschleife Master
Thread Starter
 
LVDell's Avatar
 
Join Date: Oct 2003
Location: Tobacco Road, NC
Posts: 5,225
Likes: 0
Received 28 Likes on 23 Posts
Default Need some help diagnosing a "clunk" under braking.

Not even sure to call it a clunk or a clink but it happens under braking. Not all the time but enough that has me worried. WHen coming to a stop sign, red light, etc., the braking is nice and smooth and then sometimes just before coming to the complete stop (just a split second before the car comes to rest) there is an audible clunk or clink. I can't for the life of me figure it out.

I have gone back over the entire front wheel carrier and made sure the caliper bolts, cotter pin, etc, are all tightened down.

Any idea what would cause this???
Old 08-22-2010, 05:08 PM
  #2  
Mr Michael B

Lifetime Rennlist
Member

 
Mr Michael B's Avatar
 
Join Date: Jun 2001
Location: Central US of A
Posts: 2,325
Received 66 Likes on 55 Posts
Default

Found a golf ball in the front trunk of a customer car once... Noisy little sucker around town. Also incorrectly torqued strut top mount. Please do tell once located.
Old 08-22-2010, 05:13 PM
  #3  
Asquared
Nordschleife Master
 
Asquared's Avatar
 
Join Date: May 2009
Location: Eastern TN
Posts: 7,281
Received 66 Likes on 39 Posts
Default

I've noticed a clunk sometimes from the passenger-side rear under braking. Sounds somewhat similar to the way you describe it. Happens very infrequently, and only under light to medium braking, not under hard braking.
Old 08-22-2010, 07:01 PM
  #4  
LVDell
Nordschleife Master
Thread Starter
 
LVDell's Avatar
 
Join Date: Oct 2003
Location: Tobacco Road, NC
Posts: 5,225
Likes: 0
Received 28 Likes on 23 Posts
Default

I wish it was a golf ball in the front boot! I've checked every single suspension piece, wheel carrier attachment, and caliper bolt.

I really am stumped on this one and that is very frustrating. I just replaced the crappy 4 pot calipers with the 6 pot GT3 setup so I assumed I forgot to torque something down, etc.. NOt the case. I am very **** about double and triple checking everything but I still threw the car up the lift this afternoon and went back over everything.

I really hope I get this figured out.
Old 08-22-2010, 07:20 PM
  #5  
AllanJ
Rennlist Member
 
AllanJ's Avatar
 
Join Date: Sep 2006
Location: Vancouver, BC, Canada
Posts: 1,968
Likes: 0
Received 0 Likes on 0 Posts
Default

Sway bar?
Old 08-22-2010, 07:26 PM
  #6  
LVDell
Nordschleife Master
Thread Starter
 
LVDell's Avatar
 
Join Date: Oct 2003
Location: Tobacco Road, NC
Posts: 5,225
Likes: 0
Received 28 Likes on 23 Posts
Default

The links had no play and the lock nuts were not loose.
Old 08-22-2010, 07:26 PM
  #7  
redridge
Nordschleife Master
 
redridge's Avatar
 
Join Date: Oct 2006
Posts: 7,446
Received 61 Likes on 48 Posts
Default

so the sound is coming from the front and only after you went with the 6 pot replacement?.... +1 sway bars and droplinks.


edit... OK nevermind then.
Old 08-22-2010, 07:28 PM
  #8  
LVDell
Nordschleife Master
Thread Starter
 
LVDell's Avatar
 
Join Date: Oct 2003
Location: Tobacco Road, NC
Posts: 5,225
Likes: 0
Received 28 Likes on 23 Posts
Default

Why would it possibly be the arb or drop link? The only changed was the caliper and rotor.
Old 08-22-2010, 07:34 PM
  #9  
redridge
Nordschleife Master
 
redridge's Avatar
 
Join Date: Oct 2006
Posts: 7,446
Received 61 Likes on 48 Posts
Default

Originally Posted by LVDell
Why would it possibly be the arb or drop link? The only changed was the caliper and rotor.
over time they do loosen up and imperfections on the road can tug on bar and links.... its also one of the most common clunk noise in the front.
Old 08-22-2010, 07:41 PM
  #10  
AllanJ
Rennlist Member
 
AllanJ's Avatar
 
Join Date: Sep 2006
Location: Vancouver, BC, Canada
Posts: 1,968
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by redridge
over time they do loosen up and imperfections on the road can tug on bar and links.... its also one of the most common clunk noise in the front.
+1
what he said. I was hoping for a coincidence.

Have you checked the main sway bar mounting bolts?
Old 08-22-2010, 07:51 PM
  #11  
996FLT6
Rennlist Member
 
996FLT6's Avatar
 
Join Date: Aug 2001
Location: san francisco
Posts: 14,023
Received 236 Likes on 192 Posts
Default

If it's a cha-ching kinda noise it's the dollars of mods flowing out of wallet : ). I was going to say swaybar too. U need a 3rd wheel to help u locate the clunk. Suspension always comes to mind with the front. Now I'm talking out of my *** do u think changing the 4 pot to 6 pot effect the fwd system? I'm reaching here. Mike ps- is temp sensor in front bumper hanging? Reaching again.
Old 08-22-2010, 08:02 PM
  #12  
LVDell
Nordschleife Master
Thread Starter
 
LVDell's Avatar
 
Join Date: Oct 2003
Location: Tobacco Road, NC
Posts: 5,225
Likes: 0
Received 28 Likes on 23 Posts
Default

Originally Posted by AllanJ
+1
what he said. I was hoping for a coincidence.

Have you checked the main sway bar mounting bolts?


I guess that is next. You are referring to the ones used to mount the bushings correct?
Old 08-22-2010, 08:04 PM
  #13  
LVDell
Nordschleife Master
Thread Starter
 
LVDell's Avatar
 
Join Date: Oct 2003
Location: Tobacco Road, NC
Posts: 5,225
Likes: 0
Received 28 Likes on 23 Posts
Default

Originally Posted by 996FLT6
If it's a cha-ching kinda noise it's the dollars of mods flowing out of wallet : ). I was going to say swaybar too. U need a 3rd wheel to help u locate the clunk. Suspension always comes to mind with the front. Now I'm talking out of my *** do u think changing the 4 pot to 6 pot effect the fwd system? I'm reaching here. Mike ps- is temp sensor in front bumper hanging? Reaching again.
I can't imagine the brake swap did anything since they are the same as the upgraded brakes you can order when the car is delivered (350 rotor and 6 pot caliper).

I'll go through it top to bottom again and then drag Scott along for some high speed runs with his head hanging out the window to get me a better diagnosis
Old 08-22-2010, 08:13 PM
  #14  
AllanJ
Rennlist Member
 
AllanJ's Avatar
 
Join Date: Sep 2006
Location: Vancouver, BC, Canada
Posts: 1,968
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by LVDell
I guess that is next. You are referring to the ones used to mount the bushings correct?
Yep. The main bar mounts to the frame. Not the end links (since you've already checked those).

Did you use those little screws to secure the rotors? Thinking maybe there is a tiny bit of slop with the rotor against the lug bolts if you didn't.

Now I'm getting really curious.....
Old 08-22-2010, 08:14 PM
  #15  
LVDell
Nordschleife Master
Thread Starter
 
LVDell's Avatar
 
Join Date: Oct 2003
Location: Tobacco Road, NC
Posts: 5,225
Likes: 0
Received 28 Likes on 23 Posts
Default

Little screws are secured.


Quick Reply: Need some help diagnosing a "clunk" under braking.



All times are GMT -3. The time now is 11:41 AM.