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First DIY: Mesh Radiator Protector

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Old 12-19-2012, 09:44 PM
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dasams
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Default First DIY: Mesh Radiator Protector

The problem is that the 997.2 radiators are unprotected and would benefit from some protective mesh. I saw this DIY in another thread and thought I'd give it a shot.

The materials were ordered from CustomCarGrills.com and cost $53 delivered. I didn't use the goop so that was $6 I didn't need to spend.

1. 6x36 Small Diamond mesh - Black $23.99
2. Neoprene Rubber Edge Trim - 10 Feet $7.50
3. Automotive Goop $5.99

Step 1. Remove the vertical bar which prevents the mesh from a flush fit. It's held in place by clips so no tools required.
Step 2. Cut a cardboard template to determine the correct shape and size. The template slides in and out through the horizontal slats so there's no need to remove the bumper.
Step 3. Once satisfied with the shape, cut the mesh and line with the neoprene edge trim. You may want to order two pieces of mesh in case of an oopsie.
Step 4. Fasten each piece with four zip ties and clip ends flush.

Any questions? Dave
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Old 12-19-2012, 09:54 PM
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KNS
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Very nice! Not only have you improved the look but you have provided much better protection! Perhaps if you ever remove the front bumper piece you can re-postion the zip ties.
Old 12-19-2012, 10:25 PM
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larrytrk
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Which mesh did you use the 80% diamond?
I have PDK so I have to check if I can do center radiator also.
Which neoprene trim also!
Looks like a great idea!
Thanks
Old 12-20-2012, 10:12 AM
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mr.precision
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What a great idea. When I first bought my (5 year old) C2S, and performed a detail, it was amazing the quantity of debris vacuumed out of the area in front of the radiators. Rocks, asphalt, leaves, trash..... took a good 30 minutes with a small vacuum attachment to fish everything out. I even had to use an air compressor to blow stuff loose from above and behind the grill area.
It's a wonder these radiators don't get a hole punched in them on a routine basis.
Old 12-20-2012, 10:29 AM
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beden1
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That's a great idea. I just got my first Porsche back in August and couldn't believe how many leaves had collected in that area when I was detailing the car for winter lay-up this past weekend.

I was in the process of trying to find the right extension tool for my portable vacuum but maybe I'll just do this mod.
Old 12-20-2012, 10:29 AM
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Leader
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Looks great, and you'll be pleased with the protection.
I did the Brombacher inserts about a year ago. Unfortunately, the front bumper has to come off for installation. I removed the vertical bars, too. Looks much better, IMO.
I use an air compressor to blow out the debris that manages to get through the grills. No more cigarette butts and twigs, though!

Old 12-20-2012, 10:37 AM
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seapar
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Nice job self installing those grills.
Old 12-20-2012, 11:36 AM
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dasams
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Originally Posted by Leader
I did the Brombacher inserts about a year ago.
I looked at those as well as the set from Rennline but at $275 , I thought I'd go the DIY route. dave
Old 12-20-2012, 11:36 AM
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j_leder
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I did ZunSport
Didn't have to remove the bumper
20-25 minutes for all 3 grills
Old 12-20-2012, 11:41 AM
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dasams
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Originally Posted by larrytrk
Which mesh did you use the 80% diamond? Which neoprene trim also!
The mesh has the code "Sm_Dia_B6" on my invoice and is described as 6x36 Small Diamond - Black. Price is $23.99. They also sell a larger sheet but you should be OK with two small ones. The trim code is Trim_Neo and is described as Neoprene Rubber Edge Trim and cost $7.50. dave
Old 12-21-2012, 12:04 PM
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gvcap10
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Originally Posted by Leader
Looks great, and you'll be pleased with the protection.
I did the Brombacher inserts about a year ago. Unfortunately, the front bumper has to come off for installation. I removed the vertical bars, too. Looks much better, IMO.
I use an air compressor to blow out the debris that manages to get through the grills. No more cigarette butts and twigs, though!

Looks GREAT! Do you have a 3rd radiator? Can you provide the link to the Brombacher site you bought them through? I have a C4S with a 3rd radiator, so want to make sure it will work.
Old 12-21-2012, 12:22 PM
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rotesAuto
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man that is so awesome! looks excellent!
Old 12-21-2012, 03:14 PM
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Leader
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Originally Posted by gvcap10
Looks GREAT! Do you have a 3rd radiator? Can you provide the link to the Brombacher site you bought them through? I have a C4S with a 3rd radiator, so want to make sure it will work.
Yes, my GTS with PDK has the center radiator.

Here's the link to Brombacher in Germany. Nice folks to do business with.

http://www.fvd.de/
Old 12-21-2012, 04:23 PM
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PJorgen
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Dave - that looks very, very nice and you can't beat the price. It's on my to-do list.

Couple of questions...

Did removing the vertical bar require that you remove the existing inserts? If so, how does one remove the inserts?

You used zip ties to attach the edge trim to the mesh, correct? How did you attach the completed grilles to the car?

TIA...
Old 12-21-2012, 06:39 PM
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gvcap10
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Originally Posted by Leader
Yes, my GTS with PDK has the center radiator.

Here's the link to Brombacher in Germany. Nice folks to do business with.

http://www.fvd.de/
Thanks for the link. I'll take a look. What was your install time?


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