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Improved Clutch Action Dramatically

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Old 04-08-2007, 02:29 PM
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Oscypek
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does anyone have any tips on how to get it off or what exactly im taking off. i looked under the dash this morning and just got confused.
Old 04-08-2007, 02:48 PM
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eurotrashed
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Ah, nevermind me, found this:

Old 04-08-2007, 02:50 PM
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1999Porsche911
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Get under the dash and remove the air duct for easier access. Secure the spring piston located on the end of the spring housing with a small nail or pin to keep the spring from coming out when you remove it. Remove the rod holding the spring assembly in place, press the pedal downward and remove.
Old 04-08-2007, 02:54 PM
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Tippy
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Well this will be my free second mod when I get a '02 manual, first will be the MK II muffler mod. Thanks for the info.
Old 04-08-2007, 03:36 PM
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Originally Posted by wrljet
That assist spring is also the source of a famous squeak.
Now if we could lose the power brakes and steering...

I tried a friend's BM E46 330i and the clutch pedal felt like a toy.
I don't know people can drive those things aggressively with such light controls.

Bill
When I test drove my '00 C2, there was this "ping" when the clutch pedal went all the way down, very high pitched, sounded like an electronic beep almost. Is THAT caused by this spring thingy??
Old 04-08-2007, 03:59 PM
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Oscypek
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cool thanks the diagram and instruction really cleared everything up, going ot go do that right now
Old 04-08-2007, 06:18 PM
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eurotrashed
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Wow! I had no idea how much I disliked that spring. Good mod, guys.
Old 04-08-2007, 07:59 PM
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wrljet
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Originally Posted by AndyK
When I test drove my '00 C2, there was this "ping" when the clutch pedal went all the way down, very high pitched, sounded like an electronic beep almost. Is THAT caused by this spring thingy??
I think I'd call it more like a squeak.
That spring part has been updated at least once and there's
at least one TSB on the issue.

Dealer lubed mine while the car was in for RMS and IMS repair. ;-)

Bill
Old 04-08-2007, 08:30 PM
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TAILWAG
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are you guys serious?????????????????? I am going to the garage right now...
Old 04-08-2007, 08:45 PM
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1999Porsche911
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Originally Posted by TAILWAG
ok I found it!!!!! And I think I need to see a chiropractor..LOL!!

I get the using the pin part to secure the piece...but, am I supposed to remove the WHOLE assemply or simply the "battery" size piece...?

Can someone please post a pic of they "actually" removed so I am sure I don't take something that I "should not"...

Thanks a bunch!!

Just remove the battery size assembly. Item 13 in the diagram on the previous page.
Old 04-08-2007, 09:00 PM
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gota911
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Originally Posted by 1999Porsche911
Just remove the battery size assembly. Item 13 in the diagram on the previous page.
CORRECTION - I think 1999Porsche911 meant item #9 in the diagram.
Old 04-08-2007, 09:17 PM
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TAILWAG
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Whoa....what a difference guys...thank you!

Here are some pics that I took of the pieces removed



The pieces are much larger than I had expected.

1. I definitely had to remove the "vent" piece...made things a lot easier.
2. If you have race/aluminum pedals, wear a head band...I have a nice couple of small cuts on my forehead trying to wedge myself in there
3. I used a flat screwdriver and a pair of needlenose to get the job done
4. I am glad I am 5 7" at 170 lbs...larger guys...get your girlfriend to do it...LOL!!

Conclusion...spend 10 minutes doing it...definitely worth it. When I took her for a test drive, I had second thoughts after the first 2 clutch applications...but after driving it around the block, I wondered how did I ever live with the car the way the clutch operated before....

I would not call htis a spring...it is a freakin' coilover!!! I lost 1/2 a lb.!!

Last edited by TAILWAG; 04-08-2007 at 09:34 PM.
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Old 04-08-2007, 10:03 PM
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1999Porsche911
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Yes, Tim's correction of my incorrection is correct. Thanks Tim.
Old 04-08-2007, 10:16 PM
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Is this thing on a turbo?

TIA
JB
Old 04-08-2007, 10:17 PM
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RamVA
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OK, I just did it. Definitely feels better, and it's definitely heavy. We'll see how it feels on track with the SSK.

Originally Posted by wrljet
I tried a friend's BM E46 330i and the clutch pedal felt like a toy.
Most recent manual BMWs (since the E39 and including the E46 330i) have a valve in the hydraulic system that limits the rate at which the clutch can close/engage. The purpose of this is to help the driver engage the clutch more progressively/smoothly. The effect of it is to make you look like you've been driving stick for about a week.

There's a company called Zeckhausen that sells modified versions of this valve that are opened up for $35. It's not really necessary though, and on my E53 X5 I just removed it altogether. Effort is still light, but the feel and control are much improved. Tell your friend(s).

http://www.zeckhausen.com/CDV.htm


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